5 Steps To A Successful T5 Tailgate Conversion
Are you looking to upgrade the look and functionality of your Volkswagen T5 van? One popular modification that many van owners choose to make is a tailgate conversion. Converting your T5 to have a tailgate can offer easier access to the interior of your van, as well as a more modern and sleek look. If you’re considering a T5 tailgate conversion, here are five steps to help you successfully complete the modification.
1. Research and Gather Materials
Before you begin your T5 tailgate conversion, it’s important to research the process thoroughly. Look for online forums, blogs, and videos from other van owners who have completed similar conversions. This research will give you a better understanding of the steps involved and any potential challenges you may face.
Next, gather all the necessary materials and tools for the conversion. This may include a tailgate kit specifically designed for the T5 model, as well as any additional hardware needed for installation. Make sure you have all the required tools on hand, such as screwdrivers, wrenches, and a drill.
2. Remove the Existing Barn Doors
The first step in the tailgate conversion process is to remove the existing barn doors from your T5 van. This can be a time-consuming and labor-intensive task, so be prepared to spend some time on this step. Start by removing the hinges and hardware that hold the doors in place. You may need an extra set of hands to help you lift and remove the heavy doors from the van.
Once the barn doors are removed, you’ll need to clean and prep the area where the tailgate will be installed. Remove any leftover hardware, clean the surface thoroughly, and make any necessary adjustments to ensure a proper fit for the new tailgate.
3. Install the Tailgate Kit
With the barn doors removed and the area prepped, it’s time to install the tailgate kit. Follow the manufacturer’s instructions carefully, paying close attention to the order of installation and any specific requirements for your T5 model. Use the provided hardware to secure the tailgate in place, making sure it opens and closes smoothly without any binding or uneven gaps.
As you install the tailgate, take your time to ensure that it is aligned properly and fits snugly against the van body. Make any necessary adjustments to the hinges and latches to achieve the best fit possible. Once the tailgate is securely in place, test it several times to ensure that it functions correctly and doesn’t rub or scrape against the body of the van.
4. Paint or Finish the Tailgate
After the tailgate is installed and functioning properly, you may choose to paint or finish it to match the rest of your T5 van. Many tailgate kits come unfinished or in a basic primer, allowing you to customize the look to your liking. Consider adding a coat of paint that matches the van’s color, or adding a custom design or logo for a more personalized touch.
Take your time with the painting or finishing process, ensuring that the surface is smooth and even. Allow plenty of time for the paint to dry completely before closing the tailgate to avoid any smudges or imperfections. Once the paint is dry, add a clear coat or protective finish to help prevent scratches and maintain the appearance of the tailgate.
5. Test and Adjust as Needed
Once the tailgate conversion is complete, it’s important to test the functionality of the new tailgate thoroughly. Open and close the tailgate multiple times to ensure that it operates smoothly and latches securely. Check for any gaps or misalignments, and make any necessary adjustments to achieve a perfect fit.
Take your van for a test drive to see how the new tailgate performs on the road. Listen for any unusual noises or vibrations that may indicate a problem with the installation. If you encounter any issues, revisit the installation instructions and make any needed adjustments to correct the problem.
In conclusion, a T5 tailgate conversion can be a rewarding and practical upgrade for your Volkswagen van. By following these five steps, you can successfully complete the conversion and enjoy the benefits of easier access and a more modern look for your T5. Research the process thoroughly, gather the necessary materials, remove the existing barn doors, install the tailgate kit, paint or finish the tailgate, and test and adjust as needed. With a little time and effort, you can transform your T5 van with a sleek new tailgate conversion.
t5 tailgate conversion: T5 tailgate conversion